SPS und Roboter Programmierer, Inbetriebnehmer,

8/2017 – 12/2017

Welding cells x2
• PLC: S7-1500F/ HMI panel: KP1200/ ABB robots/ Fronius welding system/ Profinet
• Writing new standard for PLC and HMI for welding cell station in TIA Portal V13. Welding cell has possibility to use 6 tables, with 10 different matrix. On each matrix is maximum 16 jigs. Every jig has maximum 16 valves. 1 valve has maximum 16 cylinders. Is possibility to mix tables with matrix, select/deselect tables or jigs. In welding cell can be installed up to 9 robots. This standard is base for welding cell where is 2 tables, 8 matrix with up to 10 jigs, 3 ABB robots.

Automatisierungstechnik (allg.), Totally integrated automation portal (TIA portal), Speicherprogrammierbare Steuerung (SPS)

9/2016 – 12/2017

-Automatic station: pressing seal and bearings, greasing, marriage shafts with cover
PLC: S7-300/ HMI panel: KP1200/ Sinamics servomotors/ ABB robot/ Kistler press system/ IFM cameras/ SICK Scanner/ Profinet/ Profibus
Writing PLC code in STEP7 and making visualization in TIA Portal, commissioning and optimalization.

-Automatic station: measuring transmission to select shims
PLC: S7-300/ HMI panel: KP1200/ Bosch Nutrunner/ Sinamics servomotors/ PME measuring system/ Profinet/ Profibus
Writing PLC code in STEP7 and making visualization in TIA Portal after mechanic modification, creating strategy for special measuring cycles, commissioning and optimization

-Semi- auto station: installing cover caps on transmission
PLC: S7-300/ HMI panel: KP1200/ Keyence sensors/ Profinet/ Profibus
Writing PLC code in STEP7 and making visualization in TIA Portal, commissioning and optimization.

-Automatic station: leak test
PLC: S7-300/ HMI panel: KP1200/ Bosch Nutrunner/ JWFroehlich Leak Test/ Profinet/ Profibus
Writing PLC code in STEP7 and making visualization in TIA Portal after mechanic modification, commissioning and optimization.

-Transport zone
PLC: S7-300/ HMI panel: KP1200/ Profinet/ Profibus
Writing PLC code in STEP7 and making visualization in TIA Portal, creating strategy for data flow and NOK strategy, commissioning and optimization.

Automatic station: pressing 4 bearings on shafts
PLC: S7-300/ HMI panel: KP1200/ Sinamics servomotor/ Kistler press system/ Profinet/ Profibus
Writing PLC code in STEP7 and making visualization in TIA Portal after mechanic modification, commissioning and optimization.

-Automatic station: pressing seals
PLC: S7-300/ HMI panel: KP1200/ Sinamics servomotor/ Kistler press system/ Profinet/ Profibus
Writing PLC code in STEP7 and making visualization in TIA Portal, commissioning and optimalization.

-Automatic station: splashing & drag torque measuring
PLC: S7-300/ HMI panel: KP1200/ Bosch Nutrunner/ Profinet/ Profibus
Writing PLC code in STEP7 and making visualization in TIA Portal, commissioning and optimalization.

-Automatic station: pressing 2 bearings, tightening 12/14 bolts on gear
PLC: S7-300/ HMI panel: KP1200/ Bosch Nutrunner/ Sinamics servomotor/ Kistler press system/ Profinet/ Profibus
Writing PLC code in STEP7 and making visualization in TIA Portal after mechanic modification, commissioning and optimization.

-Automatic station: pressing 4 bearings
PLC: S7-300/ HMI panel: KP1200/ Sinamics servomotor/ Kistler press system/ Keyence sensors/ IFM camera/ Profinet/ Profibus
Writing PLC code in STEP7 and making visualization in TIA Portal after mechanic modification, commissioning and optimization

-Automatic station: Draining station
PLC: S7-300/ HMI panel: KP1200/ ABB robot/ Bosch Nutrunner/Profinet/ Profibus
Writing and preparing structure of PLC code in STEP7 and visualization in TIA Portal

Automatisierungstechnik (allg.), Graph7, SIMATIC S7, STEP 7, Totally integrated automation portal (TIA portal), Robotics

7/2015 – 8/2016

- Automatic pressing race, measuring bearings, unscrewing bolts station of differential
PLC: S7-300F/ HMI panel: Sinumerik 840D/ Robot KUKA/ RFID/ Promess press system/ Kistler sensors/ Bosh nutrunners/ PME measuring system/ Scaner Cognex/ Sinamics servomotor/ Profinet
Writing PLC code in STEP7 and making visualization in HMI PRO CS, commissioning and optimalization.

- Automatic tighteeing station of differential
PLC: S7-300F/ HMI panel: Sinumerik 840D/ RFID/ Bosh nutrunners/ Profinet
Writing PLC code in STEP7 and making visualization in HMI PRO CS, commissioning and optimalization.

- Standard for assembly line Kassel and Redford
Writing PLC code in STEP7 and making visualization in HMI PRO CS for special cycle of calibration press
Making visualization for diagnostic interface for peripheral device and panel HMI
Writing standard block for display special Q.Stop alarms and signalization on Wibond display.
Beta tester new programs and corrections for press/ measure systems and connection with Database before release update for all stations.

- Automatic pressing bearing on pinion, pressing race, measuring bearings, measuring pinion, station of differential
PLC: S7-300F/ HMI panel: Sinumerik 840D/ Robot KUKA/ RFID/ Promess press system/ Kistler sensors/ PME measuring system/ Scaner Cognex/ Camera Cognex/ Profinet
Writing PLC code in STEP7 and making visualization in HMI PRO CS, commissioning and optimalization.

- Automatic pressing, measuring pinion preload station with two robots of differential
PLC: S7-300F/ HMI panel: Sinumerik 840D/ Sinamics servomotors/ Robots KUKA/ RFID/ Promess press system/ Kistler sensors/ PME measuring system/ Profinet
Writing PLC code in STEP7 and making visualization in HMI PRO CS, commissioning and optimalization.

Automatisierungstechnik (allg.), SIMATIC S7, STEP 7, Graph7, Robotics

4/2015 – 6/2015

-Modernization of 6 semi- automatic stations for montage lock on backseats MLB
PLC: S7-1500/ HMI panel: KTP400/ Profinet/ Atlas Copco Tightening system/ Cameras Keyence IV-500/ Cognex DMC scanner/ Two- handed Banner safety system
Designing new electrical plan for stations. Managing project. Writing new PLC program, making visualization for HMI panels, configuring IV-500 Cameras, Re- configuring DMC Cognex Scanner, creating send/receive connection between PLC, MES system and IT system. Programming and making visualization in TIA V13.

- Collecting data from welding cells, point welding cells, laser cells, automatic gluing stations, manual stations to SAD system ( MES system)

SAP MES, Automatisierungstechnik (allg.), SIMATIC S7, STEP 7, Totally integrated automation portal (TIA portal)

1/2015 – 4/2015

- Automatic testing station of hydraulic pump.
PLC: S7-300/ HMI panel: TP comfort/ Profibus/ Robot SCARA G10 with RC180 controller/ Measuring leak system ATEQ
Designing electric plan. Writing program for safety system Sick Flexi. Writing PLC code. Configuring and writing programs for SCARA Epson robot. Making visualization on HMI in TIA. Commissioning and optimization cycle time.

Automatisierungstechnik (allg.), SIMATIC S7, STEP 7, Graph7, Totally integrated automation portal (TIA portal), Robotics

10/2014 – 12/2014

- Assembly lines of doors for MINI cars.
PLC: S7-400/ Profinet/ ABB robots/ BMW standard
Optimization of ABB robots trajectory for welding, transfer, charge, gluing car doors, optimization of
PLC code, maintenance.

Automatisierungstechnik (allg.), SIMATIC S7, STEP 7, Graph7, Schweißtechnik / Schweißen (allg.), Robotics

7/2014 – 9/2014

- 5x welding robotics cells, one handling robotic cell
PLC: S7-300F/ HMI panel: MP277/ Profinet/Profibus/ Fanuc welding robots with SKS welding system
Configuring 10 welding robots Fanuc cooperated in pairs, writing welding programs and optimization trajectory, configuring 1 handling Fanuc robot, writing handling programs, optimization trajectory.

- 3 x automatic welding cells of steering column ( 2 left, 1 right)
PLC: S7-300F/ HMI panel: TP1200/ Profinet/Profibus/ KUKA welding robots
Writing PLC code, making communication standard between PLC and Kuka robots, making visualization standard for new type of HMI in TIA. Commissioning.

Automatisierungstechnik (allg.), SIMATIC S7, Totally integrated automation portal (TIA portal), Schweißtechnik / Schweißen (allg.), Robotics

5/2014 – 6/2014

-Automatic gluing station of seatback
PLC: S7-300/ HMI panel: TP177/ Profibus/ ASI/ RFID: Balluf/ Robot Fanuc with Nordson dosage glue system/ Cameras: Keyence IV- 500 CA
Writing new robot programs with new trajectory, programming Keyence cameras for check colors of backseat, configuring ASI protocol for devices, configuring write and read data on Baluff RFID, writing PLC code for new type of backseats.

Automatisierungstechnik (allg.), SIMATIC S7, STEP 7, Robotics

1/2014 – 4/2014

-Semi automatic tightening station of crankshaft.
Tightening system Atlas Copco PF 4000 Graph with ST wrench
Writing program for tightening system Atlas Copco

-Automatic screwing station of the oil pan in AGW-MDB engine
PLC: S7-300/ HMI panel: TP177/ Profibus/ Servomotors Sinamics/ RFID: MOBY/ Tightening system Cleco
Writing PLC code, configuring sinamic servomotors and tightening system Cleco, commissioning and optimalization, making visualization for HMI in WinCC.

Automatisierungstechnik (allg.), SIMATIC S7, STEP 7, Graph7, Kontaktplan (KOP)

10/2013 – 10/2013

- Robotic welding cell
PLC: S7-300/ HMI panel: TP177/ Profibus/ Interbus/ Welding robot Fanuc
New program for new type of seats

SIMATIC S7, Robotics

5/2013 – 12/2013

- Automatic pressing station of the five AGW-MDB engine lids
PLC: S7-300/ HMI panel: MP277/ Profibus/ Servomotors Sinamics/ RFID: MOBY/ Dosage glue system: DoBoTech/ Measuring and press system: Kistler DMF-P A400, TOX-PESSOTECHNIK Q-K2 with force sensor 9343A and distance sensor TRS 0-50
Writing PLC code in STEP7 and making visualization in WINCC, commissioning and optimalization

- Hand pressing station of the five AGW-MDB engine lids
PLC: S7-300/ HMI panel: TP177/ Profibus/ RFID: MOBY/ Dosage glue system: DoBoTech
Writing PLC code in STEP7 and making visualization in WINCC, commissioning and optimalization.

- Automatic pressing station of the four bearings and one pillow block for the AGW engine and automatic pressing station of the balance shaft and the gear in the AGW engine
PLC: S7-300/ HMI panel: MP277/ Profibus/ Profinet/ Servomotors Sinamics/ RFID: MOBY/ KUKA robots KR-16 and KR AGILUS/ Measuring and press system: Kistler DMF-P A400, press servomotors NCFH type 2151B with IndraDrive Servocontroller
Writing PLC code for half of station, configuring 2 servomotors sinamics, making communication PLC <-> Robots, commissioning and optimalization PLC code, making visualization for HMI panel in WinCC.

-Automatic pressing station of two gearwheel for the crankshaft of MDB AGW motors.
PLC: S7-300F/ HMI panel: MP277/ Profinet/ RFID: MOBY/ KUKA robot KR AGILUS/ Measuring and press system: Kistler DMF-P A400, TOX-PESSOTECHNIK Q-K2 with force sensor 9343A and distance sensor TRS 0-50/ Induction heating system: HIMMEL
Configuring and programming robot KUKA, writing PLC code for write and read data on MOBY RFID, writing PLC code for press process technology (KISTLER press system), making visualization for HMI panel in WInCC.

Automatisierungstechnik (allg.), SIMATIC S7, STEP 7, Graph7, Kontaktplan (KOP), Robotics